Method: how remaining pad life is calculated
Measured thickness mode
remaining usable thickness = max(0, current thickness − service minimum)
remaining distance = remaining usable thickness ÷ observed wear rate
usable life remaining (%) = max(0, current − minimum) ÷ (new − minimum) × 100
All thicknesses are friction material in mm. Observed wear per 1,000 distance units is the rate × 1,000. Thickness wear may not stay linear: heat, measurement precision, uneven wear, sticking parts, and changing use can invalidate the forecast. If there is no measured wear or no distance history, percentage is shown but distance and dates cannot be inferred.
When you explicitly enable different future conditions, future wear rate = observed rate × your future factor. Only future distances and dates change. Historical wear rate and usable percentage do not.
Planning point and uncertainty
The thickness planning point is the entered minimum + 1 mm, capped at new thickness. This is an editorial inspection buffer, not a service specification. Replacement planning uses distance to this point; estimated distance remaining uses the entered minimum. Dates start today and assume constant future mileage. At or below the minimum, usable life and all remaining distances are zero.
The thickness range is 75%–125% of remaining distance. It is an illustrative uncertainty band, not a statistical confidence interval; actual life can fall outside it. Plan inspection by the earlier of the planning point and the lower end of the range, or sooner if your manufacturer or technician requires it.
Mileage and driving conditions mode
adjusted total life = reference life ÷ wear factor
remaining distance = max(0, adjusted total life − distance used)
scenario life remaining (%) = remaining distance ÷ adjusted total life × 100
remaining range = max(0, adjusted total life × 0.75 − used) to max(0, adjusted total life × 1.25 − used)
months remaining = remaining distance ÷ annual distance × 12
Mileage percentage is a scenario estimate, not a measured thickness percentage. The lower end of this broad range is the mileage mode’s inspection/replacement-planning point. Monthly mileage is multiplied by 12. With zero future mileage, distance still calculates but a future date is unavailable. Calendar forecasts beyond 200 years are withheld.